In the pharmaceutical industry, precision, sterility, and leak-proof packaging are critical for product safety and regulatory compliance. Technogen Enterprise is a leading respules filling machine manufacturer in India, offering advanced solutions for accurate liquid filling and ultrasonic sealing of respules.
Our Automatic Respules Filling and Ultrasonic Sealing Machine is designed for pharmaceutical manufacturers, R&D laboratories, and formulation units requiring reliable and hygienic packaging systems. With cutting-edge technology and cGMP-compliant construction, this machine ensures consistent output, minimal wastage, and high-quality sealing performance.
The Automatic Respules Filling and Ultrasonic Sealing Machine is a compact and efficient system engineered for filling liquid formulations into pre-formed open-top respules followed by ultrasonic sealing. This process ensures a leak-proof, contamination-free, and uniform seal without excessive heat, making it ideal for sensitive pharmaceutical liquids.
The machine combines a high-precision peristaltic pump filling system with an advanced ultrasonic sealing mechanism, ensuring accurate dosing and consistent sealing quality. It supports both pilot-scale production and small to medium batch manufacturing, making it highly suitable for Indian pharma companies.
| Parameter | TGRFS-15 (Single Head) | TGRFS-50 (Multi Head) |
|---|---|---|
| Filling Range | 2 – 5 ml | 2 – 5 ml |
| Filling Accuracy | ± 1% | ± 1% |
| Output Capacity | 5 – 12 respules/min* | 45 – 50 respules/min* |
| Filling Heads | 1 | 5 |
| Pump Type | Peristaltic | Peristaltic |
| Sealing System | Ultrasonic | Ultrasonic |
| Respule Material | LDPE / LLDPE | LDPE / LLDPE |
| Power Supply | 230V AC, Single Phase, 50 Hz | 230V AC, Single Phase, 50 Hz |
| Air Supply | 6 bar Clean Dry Air | 6 bar Clean Dry Air |
| Control System | PLC + HMI | PLC + HMI |
| Construction | SS 304 / SS 316L (GMP Model) | SS 304 / SS 316L (GMP Model) |
| Machine Weight | Approx. 120 kg | Approx. 120 kg |
| Noise Level | < 70 dB | < 70 dB |
*Output depends on operator handling and product characteristics
This machine is widely used in Indian pharmaceutical and healthcare sectors:
We focus on delivering machines that meet strict pharmaceutical standards, accuracy, and reliability.
Technogen Enterprise provides dedicated service support across major pharmaceutical hubs including:
Ahmedabad, Mumbai, Delhi, Hyderabad, Bangalore, Chennai, Pune and other industrial cities
Our team ensures installation, validation support, training, and spare parts availability for uninterrupted production.
Q1: What is a respules filling machine used for?
It is used for filling and sealing unit-dose liquid medicines in respules using precise dosing and ultrasonic sealing.
Q2: Why is ultrasonic sealing preferred in pharma?
Ultrasonic sealing provides strong seals without excessive heat, making it ideal for sensitive pharmaceutical liquids.
Q3: Is this machine suitable for small batch production?
Yes, it is ideal for R&D, pilot batches, and small to medium-scale pharmaceutical manufacturing.
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