Automatic Respules Filling And Ultrasonic Sealing Machine Manufacturer & Supplier In India

AvailabilityPre Order
Serial NumberTGRFS-15 / 50
CategoryFilling Equipment
Payment MethodsCash, CheckInAdvance, ByInvoice, ByBankTransferInAdvance
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Automatic Respules Filling And Ultrasonic Sealing Machine Details

In the pharmaceutical industry, precision, sterility, and leak-proof packaging are critical for product safety and regulatory compliance. Technogen Enterprise is a leading respules filling machine manufacturer in India, offering advanced solutions for accurate liquid filling and ultrasonic sealing of respules.

Our Automatic Respules Filling and Ultrasonic Sealing Machine is designed for pharmaceutical manufacturers, R&D laboratories, and formulation units requiring reliable and hygienic packaging systems. With cutting-edge technology and cGMP-compliant construction, this machine ensures consistent output, minimal wastage, and high-quality sealing performance.


Product Description

The Automatic Respules Filling and Ultrasonic Sealing Machine is a compact and efficient system engineered for filling liquid formulations into pre-formed open-top respules followed by ultrasonic sealing. This process ensures a leak-proof, contamination-free, and uniform seal without excessive heat, making it ideal for sensitive pharmaceutical liquids.

The machine combines a high-precision peristaltic pump filling system with an advanced ultrasonic sealing mechanism, ensuring accurate dosing and consistent sealing quality. It supports both pilot-scale production and small to medium batch manufacturing, making it highly suitable for Indian pharma companies.


Key Features & Benefits

  • Fully Automatic Operation
    Integrated filling and ultrasonic sealing system
  • High Precision Filling
    Peristaltic pump ensures accurate dosing
  • Ultrasonic Sealing Technology
    Strong, clean, and uniform sealing without overheating
  • Compact & Modular Design
    Ideal for R&D labs and small production spaces
  • PLC & HMI Control System
    Easy operation with real-time monitoring
  • cGMP Compliant Construction
    Suitable for pharmaceutical environments
  • Low Noise Operation
    Perfect for cleanroom conditions
  • No Respule – No Fill System
    Reduces product wastage
  • Easy Changeover
    Quick adjustment for different batch requirements

Technical Specifications

ParameterTGRFS-15 (Single Head)TGRFS-50 (Multi Head)
Filling Range2 – 5 ml2 – 5 ml
Filling Accuracy± 1%± 1%
Output Capacity5 – 12 respules/min*45 – 50 respules/min*
Filling Heads15
Pump TypePeristalticPeristaltic
Sealing SystemUltrasonicUltrasonic
Respule MaterialLDPE / LLDPELDPE / LLDPE
Power Supply230V AC, Single Phase, 50 Hz230V AC, Single Phase, 50 Hz
Air Supply6 bar Clean Dry Air6 bar Clean Dry Air
Control SystemPLC + HMIPLC + HMI
ConstructionSS 304 / SS 316L (GMP Model)SS 304 / SS 316L (GMP Model)
Machine WeightApprox. 120 kgApprox. 120 kg
Noise Level< 70 dB< 70 dB

*Output depends on operator handling and product characteristics


Industries Served

This machine is widely used in Indian pharmaceutical and healthcare sectors:

  • Pharmaceutical Industry
    Ideal for inhalation solutions and sterile liquids
  • Biotech & Healthcare Labs
    Used for diagnostic and sample packaging
  • R&D Laboratories
    Suitable for formulation development and testing
  • Nutraceutical Industry
    Packaging of liquid supplements

Applications

  • Respules (unit-dose liquid packaging)
  • Inhalation solutions
  • Sterile pharmaceutical liquids
  • Diagnostic liquid samples
  • Pilot-scale batch production

Why Choose Technogen Enterprise

  • Leading Manufacturer, Supplier & Exporter in India
  • Specialized in Pharma Packaging Machinery
  • High Precision & Consistent Output
  • Made in India with Global Standards
  • Customization as per Pharma Requirements
  • Competitive Pricing & High ROI
  • Reliable After-Sales Support

We focus on delivering machines that meet strict pharmaceutical standards, accuracy, and reliability.


Service & Support in India

Technogen Enterprise provides dedicated service support across major pharmaceutical hubs including:

Ahmedabad, Mumbai, Delhi, Hyderabad, Bangalore, Chennai, Pune and other industrial cities

Our team ensures installation, validation support, training, and spare parts availability for uninterrupted production.


FAQ:

Q1: What is a respules filling machine used for?
It is used for filling and sealing unit-dose liquid medicines in respules using precise dosing and ultrasonic sealing.

Q2: Why is ultrasonic sealing preferred in pharma?
Ultrasonic sealing provides strong seals without excessive heat, making it ideal for sensitive pharmaceutical liquids.

Q3: Is this machine suitable for small batch production?
Yes, it is ideal for R&D, pilot batches, and small to medium-scale pharmaceutical manufacturing.


Looking for a reliable respules filling machine manufacturer in India?

? Get the latest price, technical details & pharma consultation today
? Improve your liquid packaging accuracy and efficiency

Enquire Now | Request Quotation | Speak with Our Pharma Expert Today

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Location
76, Gajanand Industrial Estate ,Opp. Devashray Arcad, Near Hathijan Circle, S. P. RING ROAD,
Ahmedabad - 382445
Gujarat (India)
Technogen Enterprise - India
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